- About Airworthy
- Aircraft Seating
- Carpet & Vinyl Fabrication
- Engineering Services
- Aviation Carpet & Supplies
- Galley Inserts
- Interior Monuments
- Thermoform Plastics
- Dress Cover Manufacture and Restoration
- Air Solutions Software
Airworthy Aerospace was established in 2000 with a vision of offering airlines excellent service and quick turn times at a fair price. We aspired to be a solution provider on interior components for the Airline. We continue to understand the demands of running an Airline, and we strive to take the worry out of the repair process so that Airlines can focus on what they do best. From this approach, we have coined the phrase “We manage the product line so you can manage the airline”.
Since our inception, Airworthy Aerospace has advanced in its capabilities and technologies. With each new endeavor that Airworthy takes on, be it a new component or the development of a new location, we match our progression as a company with improvements in our technologies. We are proud of our investments and technological advancements in highly automated machinery for our carpet, seating, galley inserts, monuments and thermoforming product lines. The vision and core values that launched Airworthy Aerospace continue to be foundational to the business and allow us to operate at a high level today. We maintain the flexibility and responsiveness to proactively respond to our customers requirements quickly and efficiently. Through lean practice, investment in technology and state of the art equipment, Airworthy has set the standard for other aviation interior businesses to follow. Learn More
We understand the importance of filling the seats on each which, means that each seat needs to be in its best shape. Airworthy Aerospace offers full refurbishment, repair, overhaul, modification and zero-time services for most passenger, crew, and cabin attendant seats.
We can supply individual seat assemblies or entire shipsets with your specific colors and configurations, as well as new seat covers from fabric, leather or E-leather and new fire blocked cushions. Utilizing our Air Solutions software and ERP system, Airworthy brings technology to the repair process. This technology allows us to offer superior levels of service that exceed our customers’ expectations. Need other parts of your seats repaired? We have that covered, too. Airworthy Aerospace can supply PMA parts like food tray tables, armcaps, and plastics that have FAA combined designed and production approval for modification and replacement parts. We can also work with your engineering department to rapidly create OOP parts, as well. Learn More
Airworthy Aerospace is the largest aviation carpet and non-traditional flooring fabricator in North America. With our new state-of-the art facility in Deerfield Beach, Florida, our capacity sustains up to 80,000 square yards of carpet per month.
We have advanced technology laser inspection to ensure that the quality standards are met, but we offer a personal touch in which we manage the entire process for our customers. This means that we will manage the schedules for the air carpet contracts with the manufacturers, the production, inspection, and shipment so that you can manage your airline. Learn More
Airworthy Engineering Solutions – Once and Done Airworthy Aerospace Engineering Services are dedicated to helping the airlines achieve interior redesign and modification programs on time and within budget. Our team of engineers can assist with Aircraft Mapping, LOPA Design, OOP Part and PMA Manufacture. When it comes to Aviation Carpet and NTF aircraft configuration or MAPPING, Airworthy is second to none. Utilizing the airlines LOPA and on-board measurements, taken using state of the art measuring equipment, we design the flooring layout to maximize efficiency while minimizing the number of part numbers required to manufacture the complete kit. Understanding the customer requirement to have flexibility in ordering, Airworthy engineers design the flooring kit to include the following:
- Complete Aircraft Kit – Carpet and Non Traditional Flooring
- Under Seat Carpet Kit
- Aisle Carpet Kit
- Non Traditional Flooring Kit
- Individual replacement panels
Airworthy’s highly knowledgeable engineering staff draws on years of experience, measuring nearly every airframe in the industry, to Guarantee a perfect fit every time. Learn More
Airworthy Aerospace introduces Aero-Lite commercial aviation carpet. We are focused solely on supporting airlines, MROs, and leasing companies with a brand of carpet that meets your strandards and fits within your budget. Our new line of Aero-Lite carpet is always in stock and there are no large minimum order requirements. This means that it can ship quickly and you do not have to wait for long manufacturing lead times.
We are also able to offer this carpet at an extreme value to our customers because it is light weight and we can easily manage the inventory and shipments. You can order it in a bulk role or in a fabricated kit. Airworthy Aerospace is the largest aviation carpet and non-traditional flooring fabricator in North America. We use the latest technology to cut, part mark, sew, inspect and roll carpet to ensure that we meet your requirements and deliver the highest quality of workmanship. Our carpet, serging thread and tapes are all FAA certified. Learn More
Airworthy Aerospace services most galleys, cart/trolleys, coffeemakers and ovens from Zodiac Sell & Driessen, B/E Aeros Heath Tecna, Composites Unlimited, AIM Aerospace, DASELL, Diethelm Keller, Bucher, and Britax, as well as manufacturers. At Airworthy Aerospace, we believe in partnerships with our customers.
By establishing a preventative maintenance program for your carts, coffee makers, ovens, and controllers, you can save time and money. We have the ability to use less expensive PMAs and OOPPs which result in low cost rates, lower labor rates, and 3-5 day turn times. We have also recently introduced RFID tags to automate the repair system on galley carts. These Radio Frequency Identification (RFID) tags contain electronically stored information which allows us to track and manage how often and the reasons for the repairs on any particular cart. Learn More
Airworthy Aerospace offers full refurbishment, laminate replace and repair services for most sidewall panels, bin doors, ceiling panels, class dividers, and galleys. All of our repair stations are D100 certified. Being located allows us to fly a team of experts to your location and take care of the issue. You don’t have to ship the items you need repaired across country – we will come to you.
Because company is well-financed, we maintain strong relationships with our suppliers and are able to buy directly from them. This allows us to get the parts of your aircrafts repaired in a timely and economically sound way. We service Boeing, B/E Aerospace, Airbus, Triumph, McDonnell Douglas and other manufacturers’ products for all aircraft types. Repairing and recovering a shipset of panels is the most economical choice for restoring an aircraft interior to a “like-new” condition without the high cost of OEM replacements. Learn More
Airworthy Aerospace’s Thermoform Plastics division create custom engineering solutions for all types of thermoform plastics and focuses on plastics fitted on aircraft seating products.
We refurbish, repair and inspect Owner Operated Produced Parts and Parts Manufacturing Authority. Learn More
Dress Cover Restoration When it comes to meeting customer requirements, Airworthy listens. Our customers expressed a desire for a supplier to provide top quality leather dress cover restoration. Airworthy heard this requirement and has developed a process that provides our customers with a beautifully reconditioned, like new dress cover, for a faction of a new cover price. Our service includes:
- Incoming inspection
- Through cleaning
- Exact dye color match
- Application of dye
- Application of protective top coat
- Application of leather conditioner
- Final Inspection
- 8130 Return to Service
Air Solutions is a web-based application that can quickly and effectively identify and resolve cabin interior component problems resulting from normal wear and tear damages, and abuse.
With the use of a smart tablet, this user-friendly app allows the airline (or MRO) inspector to “point and click” on the suspect part and then easily find the parts needed to replace or repair it. You no longer have to dig through manuals to find what you need – the information is right there at your fingertips and is available 24 hours a day/365 days a year. Learn More
Aviation Week - Aerospace Defense, Business & Commercial News
The General Aviation Manufacturers Association named Jonathan Archer director of engineering and airworthiness. Archer brings 24 years of aviation industry experience to his new role, formerly serving as an associate with Booz Allen Hamilton where he provided support to both the FAA and Joint Planning and Development Office. There he helped facilitate a pilot study involving safety management systems for FAR Part 21 design and manufacturing organizations as well as on NextGen air traffic management initiatives.